CaCO3 Masterbatch Compounding and Granulating Machine

Product Description:
Filler master batch is composed of various additives, filler (example: CaCo3, Talc, Titanic, etc.) and a small amount of plastic resin carrier, produced by mixer, twin screw extruder and pelletizing. It's used to facilitate the operation during plastic molding, blowing process, etc.
Generally, we use the special type of extruder to produce this kind of filler master batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc.

Specification:
1.     ATE Series Compounding and Granulating line for Filler Master Batch 2.     Main machines included in production line
Introduction of parts of ATE Twin Screw Extruder




ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, ATE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.

Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.

Block structure allows the screw elements combine and sequence optimized to realize the process:

Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building

Also Block structure allows the barrels adjust freely to the fit the process requirement.

Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.

Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.
Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
 
Flow Chart

Main technical specification 
Advantages of filler master batch

1. Reduce costs
2. Reduce product shrinkage
3. Increase the hardness of the product

Advantages of the production line
1.It can produce high-quality, high-quantity filler master batch
2.It works with high efficiency
3.It's computerized with high automation

Why choose us
Lower investment cost for a high quality and durable machine;

Low energy consumption with high production output;

Overseas installation and training are available;

Machine warranty with spares in stocking and in-time delivery;

Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.
 

Hot Chamber Die Casting

Hot chamber die casting is usually dominated by die casting of low-melting-point alloys, and the most important representative is zinc alloy Die Casting Products. And it mainly produces small die castings. If it is medium and large die castings, it is usually processed by Cold Chamber Die Casting. Hot chamber die casting is that when the molten metal filled into the mold cavity always flows in a closed channel, oxide inclusions are not easily involved, and the quality of the die casting is relatively guaranteed. Compared with cold chamber die casting, it has the characteristics of lower material loss and higher productivity.

SCZY has hot chamber die casting equipment as well as cold chamber die casting equipment. Hot chamber die casting is mainly used to produce zinc alloy products, and some small other alloy processing. Cold chamber die casting is used to process aluminum alloy die castings and other medium and large die castings. We separate and independently manage hot chamber die casting and cold chamber die casting, so that the utilization and service life of the equipment can be fully utilized, and product quality and production delivery can be better managed.

Hot Chamber Die Casting, Die Casting Machining, Zinc Die Casting Products, Die Casting Zinc, Pressure Casting, Die Casting

Shenzhen SCZY Technology Co.,Ltd , https://www.szsczycasting.com