两段磨矿工艺在铅锌矿选矿中的应用详解

      某选矿厂的选矿对象为铅锌矿,期初磨矿工艺采用的是一段磨矿,继日趋复杂的深部矿石开采之后,一段磨矿渐渐显得力不从心,磨矿细度不达标,单体解离不完全,金属损失严重。该选矿厂随即采用了两段磨矿工艺取代一段磨矿,效果显著。

一、矿石性质

原矿属于复杂多金属硫化矿石,金属矿物以黄铁矿、方铅矿、闪锌矿和银矿物为主,其次有少量黄铜矿、磁铁矿,非金属矿物以方解石、白云石为主,其次有透闪石、长石、绿泥石等。原矿品位较低,铜0.02~0.2%、铅1.3~1.5%、锌1.4~1.6%、硫4~9%、银150~250(克/吨)。矿石为浸染状和致密块状,金属矿物紧密共生,互相包裹。部分金属矿物呈星点状分布于脉石中。在磨矿细度-200目62%时,铅矿物单体解离度61.78%,锌矿物单体解离度62.70%。

二、两段磨矿工艺的应用

在改进后的选矿工艺流程中,磨矿工艺变为两段磨矿工艺,浮选流程仍采用原生产流程,具体如下:

1、磨矿工艺

一段磨机采用Φ2.8×2.3米一台和Φ2.4×2.5米一台,分级机为Φ1.2米双螺旋分级机,一段分级溢流经旋流器检查分级,溢流给浮选,沉砂给二段磨机,其规格Φ2.4×3.0米。

2、浮选流程

原矿首先进人铜铅混选作业,经过一次粗选、四次精选、三次扫选,得到铜铅混合精矿。该循环抑制剂使用硫酸锌8O0(克/吨)、氰化钠3(克/吨)、亚硫酸30(公斤/吨),捕收剂用31号黑药90(克/吨),石灰调pH为7~7.5。铜铅分离采用亚硫酸加温法,抑铅浮铜,铜铅混精经活性炭脱药、加亚硫酸10(公斤/吨),加温45~60℃,捕收剂用ONSO-234。铜铅混选尾矿加硫酸铜180(克/吨)、黄药100(克/吨)选出锌硫混合精矿,经中矿再磨后,进人锌硫分离循环,其流程为一次粗选、三次精选、两次扫选,加入活化剂硫酸铜50(克/吨)、丁基黄药80(克/吨),石灰调节pH=11。

三、选矿对比效果

对比两段磨矿工艺和一段磨矿工艺最终的选矿效果可知,由于两段磨矿工艺提高了磨矿细度,通过磨矿考察-200目由一段磨矿的65%提高到80%,铅矿物单体解离度70.3%,提高了8.52%,锌矿物单体解离度81.11%,提高了18.41%。

Interior Cleaning & Care

1. Vacuum regularly: Regular vacuuming can help keep your carpets, upholstery, and floors clean and free of dust and debris.
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