Novo Kelian tablet presses enable the most efficient way to suppress effervescent tablets
For consumers, effervescent tablets have many benefits, but the production and processing of hygroscopic products is inevitably affected by complex factors. Effervescent tablets are extremely sensitive to air, light, and humidity in the natural environment. Many APIs and vitamins processed according to the formula of effervescent tablets are highly susceptible to heat.
The market demand for pressing effervescent tablets is complex – however, the right technology enables high-speed and safe custom production of effervescent tablets. Kylon offers the best solution to suppress effervescent tablets in the most efficient way.
Because it bubbles. This is why children especially like effervescent tablets. The beverage and confectionery industry is keeping up with demand and launching a rich variety. Not only that, the pharmaceutical industry has made many products into effervescent tablets, such as painkillers, cough syrup, or drugs for the gastrointestinal tract. Health products have also launched a wide range of such products, all kinds of flavors. Water-soluble drugs are especially recommended for children, the elderly, patients with dysphagia or stomach sensitivity. Effervescent tablets are the most common types of pharmaceuticals available today.
Tablets with complex factors
For consumers, effervescent tablets have many benefits, but the production and processing of hygroscopic products is inevitably affected by complex factors. Effervescent tablets are extremely sensitive to air, light, and humidity in the natural environment. Many APIs and vitamins processed according to the formula of effervescent tablets are highly susceptible to heat. Effervescent tablets are more fragile and easy to split. Effervescent powder tablets must take into account the above various factors. KNOWK Kilian's KTP 590X tablet press is tailored to meet the above specifications.
Novo Kelian KTP 590X single-sided rotary tablet press (for effervescent tablets)
Soft compression
Effervescent tablets are generally more prone to unwanted bubbles and top cracks, so the Kilian KTP 590X single-sided rotary tablet press is equipped with three separate tablet stations. The tableting process is carried out in three steps: in the first step, the press roll presses the powder; in the second step, the pre-press; in the third step, the pre-pressed product is converted into the finished product in the main press unit. At the same time, the use of Kilian's 28/41 mold extends the dwell time, which means that tablets with higher hardness can be produced because there is more time for deoxidation. This also prevents subsequent splinters.
Clean and hygienic design of Kino Kil's Kilian KTP X series tablet press
Smooth and incomparable
The effervescent powder has hygroscopic properties and is poor in fluidity. Therefore, the loader and the agitator wheel of the tablet press must ensure that the powder is efficiently filled and evenly distributed in the stamper. At the same time, the effervescent powder is lubricated with magnesium stearate to prevent the product from sticking to the mold. The external lubrication supply system can spray the end of the punch and the wall of the die during the production process. The advantage of this system is that the lubricant does not need to be mixed into the product beforehand, and the external lubrication requires less material, resulting in higher hardness and better quality. Good product. In addition, external lubrication protects products and equipment by reducing the force of the pusher. Consumers will also experience the cleverness when they consume tablets. Effervescent tablets lubricated with an external system are smoother in surface, have less magnesium stearate, and do not produce an oil film when dissolved in water.
Brake magnet eliminates friction heat source
Efficient cooling
Low temperature processing of highly temperature sensitive drugs is extremely important. Therefore, the Novo Kelian KTP X series of tablet presses always maintain the processing temperature below 30 °C. In order to reduce the heat input, the pressure roller is equipped with a smooth running bearing, the gear of the loading shoe is installed outside, and a special cooling ring under the punching table is used for heat insulation. In addition, the efficient cooling of the torque further reduces the temperature in the work area. Brake magnets also play a key role by eliminating frictional heat sources and protecting materials. In summary, when suppressing temperature-sensitive products, the user does not need to install a separate cooling device. One of the three hallmarks of the Kilian KTP X series is "cooling."
External rotary table
High speed operation
In order to efficiently produce effervescent tablets, it is necessary to shorten the time for mold replacement and cleaning. Based on this, the Kilian tablet press systematically reduces the number of gauges that come into contact with the product. In addition, the punching table, the slot and the loading shoe can be externally rotated, so that the user can access all components. Users can change specifications without using other tools. At the same time, start-up dose control based on feedstock reduces run time and material loss. In this case, the overall equipment efficiency of the tablet press is significantly improved. Depending on the formulation, the Kilian KTP 590X can produce up to 290,000 effervescent tablets per hour, and the single-sided rotary tablet press can output up to 511,200 single or double layers per hour.
Cleaning effect
The production process of effervescent tablets is prone to dust generation, so a clean and hygienic design is needed to prevent dust from spreading. According to this requirement, KTP 590X strictly separates the pressing, mold replacement and working area, effectively preventing the tablet dust from entering the equipment cavity, and also preventing the oil from contaminating the product. The patented corrugated sleeve surrounds the upper and lower punches to prevent black spots on the tablet. A closed system made of elastic synthetic material can be ventilated through the holes of the punching table; the system is cost effective and low maintenance. The loading shoe and the tableting groove of the tablet press can be cleaned and easy to clean. Dust-proof tableting slots greatly reduce the concentration of particles in the production environment. In short, Kilian's clean hygiene concept ensures process reliability and minimizes the risk of cross-contamination.
Safe processing
After the effervescent tablet is pressed, the next step must be followed as required by the product. Due to its chemical and physical properties, effervescent tablets are not stored in buffer containers and are transferred directly to downstream packaging equipment. The special transfer station independently developed by Novo is transferring the fragile tablets from the tablet press to the primary packaging unit. The tablets are transferred directly from the discharge zone of the tablet press to a high speed Kilian conveyor. The acceleration prevents clogging of the tablets in the discharge area of ​​the tablet and gently removes and separates the product. Because of this, the user can also perform screening sampling before the tablet is transferred from the rotary tablet press to the conveyor of the primary packaging machine.
The tablet is also subjected to dust removal and splitting to remove both workstations during transport. The packaging of effervescent tablets is usually a soft double aluminum or hose. The Novico Siebler brand includes heat sealers and hose fillers. Together with Kilian's tablet presses, these two product lines form the overall functional unit for the manufacture and packaging of effervescent tablets. Promatic's case packers and cartoners further complement the equipment portfolio of Novo Effervescent tablets.
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